Our ongoing Volvo Penta engine saga continues. We decide to replace the waterlock in the exhaust hose before ours finally gives up and fills the boat with wa...
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yeah it's looking very good bad I
haven't got a screwdriver operator's
license I feel the exam but the remains
just to tell anyone miss you define
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what we got that and you crew member
tell me this one what is it really gal
really is a lot smaller than I thought
yeah cuz our water lock is is basically
rusting and it's just a matter of time
very carefully healthy written in down
here the liked even has a dream screw
here you can use to dream it but I'm
gonna leave that alone but this thing
acts as a water trap sup what are coming
back into the engine and there's an
exhaust silencer or with the Americans
would call a muffler and yes you
definitely side from the engine and
catches the water and make sure the
water comes from the engine
alright ours is made from stainless
steel and whatever incompetent at Volvo
designed it decided to be a good idea to
have stainless steel permanently
immersed in warm saltwater and the
inevitable is happening and it's rusting
away from the inside let me start the
engine and I we get a big puff of water
which is ready brine in color in other
words it's full of rust so I may have a
rust stain on the inside of the boat so
it's quite clear our water lock is
rusting away from the inside i it's only
a matter of time so before it goes boom
we've got this little beauty and our job
today is to get it in and it involves
sliding hoses under this and that is the
worst job in a boat apart from the
toilet okay before we start we're gonna
do something really really vital we're
gonna have coffee absolutely the other
thing we've got to do is we've got to
take all these tools which is littering
our back birth out because somewhere
under there is where we need to be
working today yeah
with just starting by taking
measurements of everything the manual is
very very specific about how high the
top of the swan neck needs to be above
the units and things like that so we're
just making sure that all the dimensions
that we have are correct before we
actually remove you can just see there
in the distance the transom and the
water outlet is a bit just there
superbly is just taking the pipe off in
the best at least take you know doing it
best again it is coming off but as
always things are just not easy that was
the easy pipe removed but now perhaps
got to remove the hard one
which is somewhere under all this
we've got pipes from the ever spot water
and another hose down there which I'm
not too sure exactly what that hose is
which one this one no this this one
built pump okay so we've got a bilge
pump under there as well so like a bad
game show it's like The Hunger Games the
pipes yeah well we finally got the unit
off and you can see here that the new
unit is ever so slightly shorter it
matters the hose I put in but not at the
input end from the engine I suppose you
could move it back if you sent me just
then around the motor that came out of
it looks like this and you can see it's
gonna absolutely beautiful color if you
like so Beverly have you got your
screwdriver operating licence
oh the monkeys the screwdriver and I
haven't no I I haven't got a screwdriver
operator's license I feel the exam the
remains just to tell anyone admission
it's there anything screening license
the operator screwdriver is a heavy
machinery it could be clusters heavy
machinery as a Paris of the classes
wreckage every year I just turn this
round you can see here where the problem
is this area here oh yes this is of them
is just here this is where it so this is
all us mucking about getting it off that
wasn't there previously
you know this bit here is actually too
much between but this is the bit where
it's all rusting away so we're gonna
remove this rubber hose check this end
cap bite and have a little look inside
yeah but basically that's where the rust
is coming from yeah so apparently it's
just a once again using my non-licensed
screwdriver but this time she's using it
as lever I know
Archimedes would be proud Beverly this
would be a Archimedes type one labor
yeah that's what I said
Archimedes would be proud I know it's
not the inferior type to her type three
liras it's a tight one leave her with
the fulcrum between the load and the
effort yeah so physic physics and he's
don't all know that you shall go back to
basic physics to us everybody should go
to basic physics class should be a
mandatory requirement yeah Beverly did
you hear that
yeah that was called a crack that was
called Mel crumbling Asti in the steel
crumbling it you can crumble yeah yeah
that's gonna say it looks like it's a
bit bigger than you thought
it's actually one of these do you think
it might be a full thing babe no okay
right there right okay so it's actually
like you say it's a it's an end cap that
is until literally a rubber tube and
long that says it's a rubber tube but if
it's steel bits on the end mmm and one
of our steel bits is rotten yeah now I
could cut the rubber tube in half if
you've got absolute total faith in this
but we might save that for later in the
end of the video and then pretend we did
a half way yeah I hope to god we have
coffee
tell you now hey it is scary actually
do you know goody you're not gonna pull
that back in now it is quite scary
actually cause you're gonna tip this
thing and you hope you got all the
measurements right because if you
haven't put water back in your engine
and your interval foam and then you've
got five grand bail for a new engine I
mean it is the only one on the market
that has the same diameter pipe this
according to my calculations is Rhind a
bite before and a half liter mark this
is 4.3 I don't think the difference is
significant but you know you just hope
that everything's right that this
doesn't create additional bite pressure
that everything's fine but how do you
know you're ticking everybody else's
word for it and you're just hoping that
when you put this thing in yeah that's a
huge active fear but you're destroying
this one now because I can tell you now
this destroying it I'm simply trying to
do anything right no you are destroying
that you're not gonna be able to put
that back on Bev maybe right you can't
that's two gone now
[Laughter]
soon into the section where we answer
the question for every every other
person just want to ask what they
actually one of these babies okay here
we go rusty water would be the simple
answer
yeah definitely just a pipe and a hose
really we've seen this oh yes let me get
rid of this brown stuff
I'm gonna eat my dinner off that later
well it's not my dinner but he's going
to use that well new chopping board no
but it's just like any rusty water yeah
I know oh so this is where our leak has
been coming from all that time yeah it's
just this bit here cuz you can see how
to here it is look yeah oh gosh
this is toast this is definitely yeah
this is what we were worried about going
on the fracture surface and as you can
see Beverly was not using a lot of force
everybody's not a lot of force I know
Beverly doesn't have a lot of force but
but busy the students t line cut this
bit of it in here as you can see quite
clearly all the time this whales not
looking at the best air condition yeah
but because stainless needs oxygen to
contain it stainless nurse
this is deprived of oxygen being in hot
seawater which is had the oxygen boiled
out of it so it sits in here and it
rusts and as you can see that bit at the
bottom was where the rust was coming
from yeah and this hole now we fix that
for once in our lives
before we had water in our bilge for no
good reason there's another bit here
once again if you look at they might
divorce I'm putting on if you just pull
back in it okay
okay they might divorce I'm putting on a
well a little bit more to hold the
screwdriver steady but you can see right
so that's what I'm doing this one the
fingertips look yeah so again you know
I'm not putting anything into this and
it's just it's just buckling this opens
yeah so Biff that's just happened I'm
glad to report that we annoy proper
cruising do I fix your own problems
jelly's our first
yeah I'm afraid to say this is what we
think of we have as we have arrived we
actually have some epoxy on I know
so this we're going to make about all
them caddy come stand come wooden thing
for the water not to sit on and because
it's made of wood and it's gone in a
dump area the boat we're cutting with
epoxy no fiberglass will be harmed in
the making of this sound yeah so if not
quite no we're not fully fledged not
fully fledged we have most opportunity
just yet what we're gonna do with this
we're gonna make it up and adjust and a
nice mix of epoxy and we're just gonna
pizza on the way to impregnate it and
protect it
that's it yeah that's the only thing
that's impregnated
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so things are just going from bad to
worse because I've just cut this piece
of webbing using the second-best kitchen
knife and they're melting it my kitchen
stuff it's fast becoming DIY tools nice
this is the webbing strap that will
secure the water lock to the brackets
amyot on the side it's sitting on it so
a bracket it's quite nicely
I'm gonna pick this up the hoses will
give it some more support and the hoses
seem to reach they all seem to be in the
right positions so I've got great hopes
that the darn thing is finally go and
say that again now pond I think we can
say that said that it's at least seventy
percent successful I've got it all in
the first three quarters I just need to
get a bit more on but it's going on it's
going on easier than these things
usually do with marine hose yeah
so when the bubble has made a big
difference not perfect but you live in
it once you're living on the brow then
perfect is an illusion lunchtime W so
right we'll do our pre checks well
that's it all in in the end that bracket
down there is actually not resting on
the floor and apparently with lots more
securing bolts to do but that is it
there you can see there it's got the
double clamps double clamped on the
other side but now I'm afraid to say
it's the acid test and that means that
means Beverly's gonna start the engine
so how are you doing down there we've
got we got water of you you got why
don't we got super bubbles because
wha-what soapy bubbles Oh excellent even
if this is a little fairy liquid I
thought on the home secure turn thank
you
I can't hear a thing we're gonna have to
skip this okay will you crease the revs
I'll go
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yeah I was looking very good
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